Automotive Clutch Assembly Capacitor Discharge Spot Welder for Automotive Parts Industry
A fully automatic high-power capacitor discharge (CD) spot welding workstation. Housing feeding, core shaft feeding, welding and unloading all run automatically - handled by two robots, with no operator inside the welding zone.
A fully automatic high-power capacitor discharge (CD) spot welding workstation. Housing feeding, core shaft feeding, welding and unloading all run automatically - handled by two robots, with no operator inside the welding zone.
Key figures: 80,000 J CD welding energy | 50%+ lower energy use | 2 handling robots | No grinding needed
• Housing feeding conveyor line
• Core shaft (mandrel) feeding conveyor line
• Two handling robots for loading and unloading
• Gantry-type capacitor discharge (CD) spot welder
• Unloading conveyor line
• Control cabinet with large-screen HMI
• Full-perimeter safety fencing
1. Welding Pressure Monitoring
The actual pressure of every single weld is shown on screen in real time. If pressure goes outside the set range, the machine alarms and stops automatically - out-of-spec welds never pass silently.
2. Fully Automatic Loading & Unloading
Housing, core shaft and finished parts are handled by two robots. No operator stands in the welding zone, labour cost drops, cycle stays constant.
3. Vertical Pressing, Better Quality
Reduces electrode impact on the workpiece - preventing part damage and deep indentations, while reducing electrode deformation and wear.
4. Capacitor Discharge Welding, No Grinding
Leaves the surface virtually free of weld marks, so no grinding is needed. Fewer steps, higher efficiency, cleaner parts.
5. Fault Self-Diagnosis
Automatic stop with alarm and on-screen fault message. Uses 50%+ less energy than conventional line-frequency welders.
| Welding power source | DR-80000J capacitor discharge (CD) spot welder, 80,000 J |
| Machine structure | Gantry-type capacitor discharge (CD) spot welder |
| Material handling | 2 handling robots |
| Pressing method | Vertical pressing |
| Pressure monitoring | Real-time display, alarm + auto stop out of range |
| Energy consumption | 50%+ lower than line-frequency welders |
| Fault diagnosis | Auto stop + alarm with on-screen message |
| Weld surface | Virtually mark-free, no grinding |
| Key components | Imported configuration |
| Customisation | Built to your product and process |
Custom engineering - engineered one-to-one against your drawings, cycle time target and floor space.
Sample welding first - send a sample part, we run trial welding and small-batch verification before you commit.
Accountable delivery - design, machining, assembly, commissioning and pre-acceptance, every milestone tracked.
Ongoing service - installation, training, after-sales response and spare parts support.
Requirement review → Sample welding → Solution design → Engineering design → Manufacturing → Installation & training → Pre-acceptance → Final acceptance → After-sales
Send us the drawing or a sample of your clutch assembly. We handle the sample welding, cycle time assessment and complete workstation configuration proposal.
Company: Guangdong Pudian Automation Technology Co., Ltd
WhatsApp / Tel: +13613793248
Email: jay@gd-pw.com
Website: spotlaserwelding.com
Address: 1-2F, Building 3, Qichen Industrial Park, No. 26 Luxi 1st Road, Liaobu Town, Dongguan City, Guangdong Province, China
