Multi-Station Rotary Table Steel Ball Press-Fitting Welding Machine with Automatic Steel Ball Feeding and 1 kHz Output for Cylinder Head Welding
Steel ball press-fitting welding machine
,Hydraulic cylinder head welding machine
,Spot welding machine with cylinder head
A rotary-table welding machine designed for pressing and welding steel balls onto the cylinder heads of sideshifters. It features a 1 kHz output frequency, millisecond-level timing control, and automatic feeding, with both welding and grinding performed within a single cycle.
Steel Ball Press-Fitting Welding Machine for Side Shifter Cylinder Heads
SIDE SHIFTER CYLINDER HEAD STEEL BALL PRESS-FITTING WELDING MACHINE
────────────────────────────────────────
1. PRODUCT OVERVIEW
────────────────────────────────────────
This machine was developed to solve a specific production problem: welding steel balls onto side shifter cylinder heads firmly and consistently.
It integrates a multi-station rotary table into one cell, combining automatic steel ball feeding and positioning, welding and grinding in a single cycle. The finished part comes off the machine complete - no extra processing steps afterwards. High output, simple operation.
Line configuration:
- Multi-station rotary indexing table
- Automatic steel ball feeding and positioning unit
- Press-fitting welding heads
- Integrated grinding station
- Control cabinet with large-screen HMI
────────────────────────────────────────
2. KEY SPECIFICATIONS
────────────────────────────────────────
Welding process: Steel ball press-fitting welding on cylinder heads
Automation: Multi-station rotary table, automatic steel ball feeding and positioning
Integrated processes: Feeding, positioning, welding, grinding - completed in one cycle
Output power frequency: 1 kHz
Time precision: Millisecond (ms) level
Energy consumption: 50%+ lower than conventional line-frequency (AC) welding machines
Power supply: Three-phase, low impact on the power grid
Current control: Precise and fast, faster data analysis than line-frequency systems
Components: Quality domestic brands and imported components
Operation: Large-screen display, simple and fast to operate
Machine structure: Stable multi-station design
Machine type: Custom-built, engineered to the customer's product and process
────────────────────────────────────────
3. CORE FEATURES
────────────────────────────────────────
01 MULTI-STATION ROTARY TABLE, MANY PROCESSES IN ONE
The rotary table combines feeding, positioning, welding and grinding into one continuous cycle. Parts move station to station automatically, so output is high and every part is processed the same way.
02 AUTOMATIC STEEL BALL FEEDING AND POSITIONING
Steel balls are fed and positioned automatically on the cylinder head. No manual placement, no misplaced balls - positioning accuracy is high and repeatable.
03 1 KHZ OUTPUT, MILLISECOND TIME PRECISION
The output power frequency is 1 kHz with millisecond-level time precision, which lowers production cost and gives precise, fast current control compared with line-frequency systems.
04 50%+ ENERGY SAVING
Compared with conventional line-frequency welders, the machine reduces power consumption by more than 50%.
05 STABLE STRUCTURE, QUALITY COMPONENTS
The machine is built with quality domestic brands and imported components for long-term stable running, with a three-phase power supply that keeps the load balanced and the impact on the power grid low.
06 HUMAN-FRIENDLY CONTROL
Large-screen display with simple, fast operation - ordinary workers can run it after basic training.
────────────────────────────────────────
4. BEFORE VS. AFTER
────────────────────────────────────────
Steel ball placement: Manual positioning -> Automatic feeding and positioning
Process flow: Separate stations -> Multi-station rotary table, one cycle
Extra processing: Additional grinding afterwards -> Grinding integrated, no extra steps
Energy consumption: Line-frequency welding -> 50%+ saving
Grid impact: Unbalanced load -> Three-phase balanced supply
Weld consistency: Depends on operator -> Machine-controlled, repeatable
────────────────────────────────────────
5. APPLICATION SCOPE
────────────────────────────────────────
Designed for steel ball press-fitting welding on side shifter cylinder heads, and equally suitable for similar steel ball / pin press-welding tasks on hydraulic cylinder parts, forklift attachment components and other batch-machined parts.
Welding samples we can provide:
- Side shifter cylinder head with steel balls welded
- Cylinder head welding sample with finished grinding
- Multi-station rotary table workpiece holding sample
────────────────────────────────────────
6. WHY PUDIAN TECHNOLOGY
────────────────────────────────────────
>> CUSTOM ENGINEERING, NOT OFF-THE-SHELF
This machine itself was born from a customer's specific problem. Your part gets the same treatment: engineered one-to-one against your drawings, cycle time target and floor space.
>> SAMPLE WELDING BEFORE YOU DECIDE
Send us a sample part and we run trial welding to confirm the welding parameters before you commit to a purchase.
>> ACCOUNTABLE DELIVERY
From technical agreement to design, manufacturing, commissioning and pre-acceptance, every milestone is planned and tracked.
>> ONGOING SERVICE
Installation, operator training and after-sales response with spare parts support to keep your line running over the long term.
────────────────────────────────────────
7. CUSTOMISATION PROCESS
────────────────────────────────────────
- 01 Requirement review: Confirm product process and capacity target
- 02 Sample welding: Trial weld on your parts to validate the process
- 03 Solution design: Output cycle time, configuration and layout
- 04 Engineering design: Mechanical, electrical and fixture design
- 05 Manufacturing & inspection: Assembly, commissioning and pre-delivery inspection
- 06 Installation & training: On-site installation and operator training
- 07 Pre-acceptance trial run: Small batch run to verify cycle time and yield
- 08 Final acceptance & mass production: Sign-off and handover to volume production
- 09 After-sales service: Response support and spare parts supply
────────────────────────────────────────
8. CONTACT US
────────────────────────────────────────
Send us the drawing or a sample of your side shifter cylinder head. Pudian Technology will handle the sample welding, cycle time assessment and complete machine configuration proposal.
Company: Guangdong Pudian Automation Technology Co., Ltd
Sales hotline / WhatsApp: +13613793248
Email: jay@gd-pw.com
Address: 1-2F, Building 3, Qichen Industrial Park, No. 26 Luxi 1st Road, Liaobu Town, Dongguan City, Guangdong Province, China
Website: https://www.spotlaserwelding.com/
