2026/7/10-1500W Robotic Laser Welding for 1.5mm Galvanized High-Voltage Boxes
Customer Site Welding Case – July 10
On July 10, PDKJ conducted a robotic laser welding application at a customer's production site in the new energy industry. The project focused on welding 1.5mm galvanized sheet metal for high-voltage boxes.
As high-voltage enclosures require reliable structural joints and consistent welding quality, the customer needed an automated welding solution that could provide repeatable welding performance while improving production efficiency.
For this application, PDKJ provided a 1500W robotic laser welding workstation designed for automated metal welding.
Application Overview
- Application Industry: New Energy
- Welding Workpiece: High-Voltage Box
- Material: Galvanized Sheet Metal
- Material Thickness: 1.5mm
- Welding Equipment: 1500W Robotic Laser Welding Workstation
- Welding Process: Automatic Fiber Laser Welding
Customer Welding Requirements
The customer's high-voltage box production involved 1.5mm galvanized sheet metal components and required repeated welding operations.
For this type of application, welding consistency is important because variations in welding position, speed, and heat input can affect the final assembly quality.
The customer was therefore looking for an automated welding solution that could improve welding repeatability, reduce manual operations, and support efficient batch production.
PDKJ Robotic Laser Welding Solution
Based on the workpiece and production requirements, PDKJ recommended a 1500W robotic laser welding workstation.
The system integrates a fiber laser source, industrial robotic arm, intelligent control system, and customized welding fixture. The robotic arm follows programmed welding paths to perform automated welding on the high-voltage box.
The welding parameters can be optimized according to the galvanized sheet thickness, joint design, welding position, and production requirements to achieve stable welding performance.
Key Advantages
Automated Welding Process
The robotic arm automatically follows programmed welding paths, reducing repetitive manual operations and helping maintain consistent welding movements.
Stable Welding Performance
Controlled laser output and accurate robotic positioning help provide repeatable welding quality during continuous production.
Suitable for Thin Galvanized Sheet
The 1500W fiber laser welding system provides controlled heat input for sheet-metal welding. Welding parameters can be adjusted according to the characteristics of 1.5mm galvanized sheet.
Customized Welding Fixture
A suitable fixture helps accurately position and secure the high-voltage box during welding, supporting stable alignment and repeatable processing.
Improved Production Efficiency
Automated robotic welding can reduce dependence on manual welding and provide a more standardized production process for high-volume manufacturing.
Welding Results
During the customer's on-site application, the 1500W robotic laser welding workstation demonstrated its suitability for welding 1.5mm galvanized high-voltage boxes.
The automated welding process helps provide:
- Consistent welding paths
- Stable positioning
- Repeatable welding quality
- Improved production efficiency
- Reduced repetitive manual operations
- Better suitability for batch production
For galvanized sheet welding, appropriate laser parameters and process control are important to manage the effects of the zinc coating and achieve the required weld quality.
Application in New Energy Manufacturing
High-voltage boxes are widely used in new energy equipment and electrical systems. Their metal enclosures require reliable assembly and consistent manufacturing quality.
Robotic laser welding provides an automated approach for repeated welding seams and complex welding paths. By combining robotic motion control with fiber laser technology, manufacturers can improve process repeatability and production efficiency.
The same type of robotic laser welding workstation can also be customized for battery enclosures, electrical cabinets, energy storage components, automotive parts, and other sheet-metal assemblies.
Why Choose PDKJ Robotic Laser Welding?
PDKJ provides robotic laser welding workstations for different materials, workpiece structures, and production requirements.
The system can be configured with different robotic arms, welding fixtures, rotary positioners, and automation components according to the customer's application.
For manufacturers in the new energy industry, robotic laser welding can provide a flexible solution for improving welding consistency and production automation.
Conclusion
This July 10 customer-site welding case demonstrates the application of a 1500W robotic laser welding workstation for 1.5mm galvanized high-voltage box welding in the new energy industry.
By integrating fiber laser welding, robotic automation, intelligent control, and customized fixtures, PDKJ helps manufacturers achieve a more consistent and efficient welding process.
If you are looking for a robotic laser welding solution for high-voltage boxes, galvanized sheet, battery enclosures, or other new energy components, PDKJ can provide a customized solution based on your material, thickness, workpiece structure, and production requirements.
